China Professional Shenzhen Manufacturer High Quality CNC Turning Precision Machining Custom Aluminum Bike/Motorcycle Boost Axle for MTB Front Hub bad axle symptoms

Product Description

HangZhou Manufacturer High Quality CNC Turning Precision Machining Custom Aluminum Bike/Motorcycle Boost Axle for MTB Front Hub

 

Click here and specify your inquiry, contact us to get an online quote now!

 

How to get a quote?

 

1. First: Email us and offer your 3D drawing/2D drawing to us to quote.
2. Second: Let us know the required material, surface finish and special tolerance requirements, quantity information, we’ll arrange for our engineer to review your drawings and quote soon!

 

Note: Workable 3D Drawing Formats: STEP/IGS/X_T/STL/SOLIDWORKS etc, 2D Drawing with PDF will do.

Project Support: Free Sample Offered Before Production starts
 

Examples projects

 

What we can offer

 

Advantages »Free sample offered before production
»Good machining quality and warm service
»Reasonable Pricing and outstanding quality provided
»Competitive shipping cost service with discount sometimes
»MOQ 1PCS and small quantity order accepted, mass production supported
»Professional engineering service when any modification required
»Any turnkey assembly or customized package requirements, we’ll meet your demands!
Equipment

»20 sets of CNC turning machines;

»30 sets of the most technologically advanced machining CNC milling machines;

»25 sets of Multi-Spindle Japan Precision Swiss CNC lathes

RFQ Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer
» 1-3 Work Days Only
» Submit RFQ with complete commercial terms
Sample Making Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc.
» Sample L/T: 1 week
» Continuous Sample Status Tracking
» Complete Documents for sample approval
Order Management CRM System → Open Order Confirm → Logistic Arrangement.
» Production L/T: 2-4 wks
» Weekly Open Order Confirm
» Preferred 3PL Service to Customers
Quality Control Certificates: RoHS, ISO9001:2008, SGS.
IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training.
» Plant Audit and Qualified by world famous company
» Strict Quality Management Procedure with Traceability
Application »Aerospace
»Automotive
»Lighting fittings
»Motorbike
»PhotoGear
»EDC Tools
» Marine
»Office equipment
»Home appliance
»Medical equipment
»Telecommunication
»Electrical & Electronics
»Fire detection system, etc.

Production information

1). Material Capabilities: Following GB, DIN, and ISO and applying good quality homemade and import materials, we have already provided single/assembly products for international customers mainly from the USA and Europe, etc.

Stainless Steel SS201, SS301, SS303, SS304, SS316, SS416 etc.
Steel Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc.
Brass HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc.
Copper C11000, C12000, C12000 C36000 etc.
Aluminum AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
Iron A36, 45#, 1213, 12L14, 1215 etc.
Plastic ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc.

2). Quality control:
*We have specialized QC testers to check the quality of the products according to different customers’ requirements. Usually, it’s a random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes’ products from our supplier and proceed with the professional quality and appearance inspection before shipping.


3).Surface Finish: sandblasted/normal and hard anodized finish/polish/coating/polish/passivation/plating/brush/heat treatment/fine glass beads/grounding/tumbled finish , etc. More detailed information for different material parts is below,

Aluminum parts

Brushing
Polishing
Clear Anodized
Color Anodized
Sandblast Anodized
Chemical Film
Stainless Steel parts Polishing
Passivated
Sandblasting
Plating
Steel Parts Zinc plating
Oxide Black
Nickel plating
Chrome plating
Carburized
Heat treatment
Powder Coated
Plastic Parts Chrome plating
Polishing

4). Payment terms: T/T payment. The Sample order is paid by full payment; Mass production with order amount exceeding can be paid a 50% deposit before production, and balance paid before shipping.

5). Production schedule: Usually, it takes 5~10 working days for sample production; 15~20 working days for mass production days, it depends on your design, simple parts can be produced quickly, the complicated design parts would take us more machining time.

6). Machining capability: 30 sets of the most technologically advanced machining CNC milling machines, 20 sets of CNC turning machines, 25 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2D &3D CMM (image measuring instrument) quality control equipment 3 QC staff, enabling CNC Manufacturing to deliver precise parts within the tightest of tolerances, ensuring the highest quality results to meet different
customers’ requirements.

7). Tolerance: +/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic), for special tolerance requirements, please point them out in the email, we will Check if it’s feasible to make it after studying it.

8). Packing & Shipping way:

1. Packing Detail: Each product is packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes a week to prepare in advance.

2. Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc.

3. Shipping options:
1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications

About us

Full-service precision CNC machining services for prototypes and short and low to high production runs. Capabilities are CNC milled and turned metal parts and assemblies. Materials worked with include aluminum, brass, copper, stainless, steel, iron, other precious metals, and other plastic materials. Lead times are 2 to 3 weeks for prototypes and 4 to 6 weeks for production runs. Emergency and rush services are available. Industries served include aircraft and aerospace, consumer electronics, automotive, machinery fittings, audio equipment, EDC tools, computer, and Secondary processes such as anodizing, sandblasting, blackening, grinding, honing, heat treating, powder coating, passivation, polishing, plating, and brushing are also provided.

We put high attention and effort into all of the work that we do. Every part that comes off our machines is an extension of us. We take great pride in bringing machining CZPT to our customers. The amazing quality parts we machined here will be your best choice to find a supplier!

 

Customer’s comment


Want to know more about us? Email us now!

 

 

 

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After-sales Service: Email Us Anytime If Any Problems
Warranty: Email Us Anytime If Any Requirements
Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, Custom Metal Parts & Free Sample Offered, CE, RoHS, GS, ISO9001
Customized: Customized
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

cv axle

How does a live front axle differ from an independent front suspension?

A live front axle and an independent front suspension (IFS) are two distinct front axle designs in vehicles, and they differ in several key aspects:

1. Solid vs. Independent:

– A live front axle, also known as a solid front axle, is a single rigid axle that connects both front wheels. It doesn’t allow for independent movement of the wheels. In contrast, an IFS consists of separate front wheel assemblies, each with its own suspension system, allowing for independent wheel movement.

2. Suspension Characteristics:

– In a live front axle, when one wheel encounters a bump or obstacle, the other wheel is affected as well, leading to a less smooth and comfortable ride. IFS, on the other hand, offers better isolation between wheels, resulting in improved ride comfort and handling.

3. Handling and Steering:

– Live front axles are commonly found in off-road vehicles and trucks designed for heavy-duty applications. They tend to offer more predictable handling under heavy loads and off-road conditions. IFS, in contrast, is often used in passenger cars and SUVs, providing better steering response and handling on paved roads.

4. Ground Clearance:

– Live front axles typically provide better ground clearance, making them suitable for off-road and rugged terrain. IFS systems may have less ground clearance due to the individual suspension components.

5. Weight and Complexity:

– Live front axles are simpler in design, often more robust, and suitable for applications where durability and load-bearing capacity are essential. IFS systems are more complex due to the additional components required for independent wheel movement.

– The choice between a live front axle and an IFS depends on the intended use of the vehicle. Off-road and heavy-duty vehicles may favor live axles for their durability and ground clearance, while passenger vehicles prioritize IFS for ride comfort and handling on paved roads.

cv axle

How do front axles contribute to a vehicle’s load-carrying capacity?

Front axles play a significant role in a vehicle’s load-carrying capacity, particularly in commercial and heavy-duty vehicles. Here’s how front axles contribute to a vehicle’s load-carrying capacity:

1. Weight Distribution:

– Front axles are responsible for supporting a portion of the vehicle’s weight, which includes the engine and front suspension components. The weight over the front axle adds to the overall load-carrying capacity of the vehicle. A well-designed front axle ensures that the weight is evenly distributed to prevent overloading the front tires and provide stability when carrying heavy loads.

2. Suspension Design:

– The design of the front suspension, which includes the front axle, affects the vehicle’s load-carrying capacity. In commercial vehicles like trucks and buses, front axles are often equipped with heavy-duty suspension systems and components to handle substantial loads. This design allows the vehicle to carry heavier cargo without compromising safety or performance.

3. Chassis Strength:

– The strength of the chassis and frame, especially in the front section of the vehicle, is critical for load-carrying capacity. Front axles are integrated into the chassis structure, providing support for the engine and connecting to the vehicle’s frame. A robust chassis design ensures that the front axles can handle heavy loads without flexing or failing.

4. Towing Capability:

– In addition to carrying cargo, front axles also contribute to a vehicle’s towing capability. The load on the front axle affects the distribution of weight between the front and rear axles, which is important for stability when towing trailers and other heavy loads.

5. Load Ratings:

– Front axles are assigned load ratings by manufacturers, indicating the maximum weight they can safely carry. These load ratings are an essential consideration for commercial vehicle operators and fleet managers when selecting vehicles for specific applications. It ensures that the front axle can handle the intended load safely.

6. Steering and Handling:

– The load on the front axle can impact a vehicle’s steering and handling characteristics. When carrying heavy loads, the front axle’s load-carrying capacity should be balanced to maintain steering responsiveness and stability. Proper weight distribution ensures that the front tires have adequate traction and grip.

– In summary, front axles contribute to a vehicle’s load-carrying capacity through weight distribution, suspension design, chassis strength, towing capability, load ratings, and their influence on steering and handling. For commercial and heavy-duty vehicles, front axles are engineered to handle substantial loads while maintaining safety and performance standards.

cv axle

What are the components of a front axle assembly and their functions?

The front axle assembly in a vehicle comprises various components, each with specific functions:

1. Axle Housing: The axle housing is the outer casing that encloses and protects the internal components of the front axle. It provides structural support and houses the differential.

2. Differential: The differential is responsible for distributing power from the transmission to the front wheels. It allows the wheels to rotate at different speeds when turning and ensures that power is transmitted to both wheels, providing traction.

3. Axle Shafts: Axle shafts are the solid rods that connect the differential to the front wheels. They transmit power from the differential to the wheels, allowing them to rotate. Axle shafts must be durable to withstand the torque and load.

4. Constant Velocity (CV) Joints: CV joints are used to connect the axle shafts to the wheels while allowing for angular movement. They provide a flexible connection that enables the front wheels to turn for steering. CV joints maintain constant velocity during rotation, minimizing vibrations and ensuring smooth power transmission.

5. Wheel Hubs: Wheel hubs are the components that support and connect the wheels to the axle shafts. They allow the wheels to rotate while keeping them securely attached to the axle. Wheel hubs may include bearings for reduced friction and smooth rotation.

6. Bearings: Bearings are essential for reducing friction and ensuring that the components rotate smoothly. They are found in various parts of the front axle assembly, including the wheel hubs and differential.

7. Steering Knuckles: Steering knuckles connect the axle assembly to the suspension components. They provide attachment points for the front wheels and allow them to pivot for steering. Steering knuckles are critical for controlling the direction of the vehicle.

8. Control Arms: Control arms are part of the front suspension system and connect to the steering knuckles. They help support the weight of the vehicle and maintain proper wheel alignment. Control arms play a role in ride comfort and handling.

9. Stabilizer Bar (Sway Bar): The stabilizer bar is a component that connects both sides of the front suspension to minimize body roll during cornering. It enhances stability and handling by reducing the tendency of the vehicle to lean in turns.

10. Shock Absorbers (Struts): While not part of the axle assembly, shock absorbers or struts are closely related components that are connected to the control arms and the chassis. They dampen vibrations and absorb shocks from the road, contributing to ride comfort and stability.

These components work together to support the front wheels, transmit power, and enable steering. The front axle assembly is a crucial part of a vehicle’s drivetrain and suspension system, impacting its overall performance and handling.

China Professional Shenzhen Manufacturer High Quality CNC Turning Precision Machining Custom Aluminum Bike/Motorcycle Boost Axle for MTB Front Hub   bad axle symptomsChina Professional Shenzhen Manufacturer High Quality CNC Turning Precision Machining Custom Aluminum Bike/Motorcycle Boost Axle for MTB Front Hub   bad axle symptoms
editor by CX 2024-02-15