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China supplier Single Motor Four Speed Eletrical Drive Axle Qt160spe axle dump

Product Description

Professional Axle Manufacturer QINGTE leading DRIVE AXLE
Single Motor Four Speed Eletrical  Drive Axle QT160SPE

 

Drive Axle:
Heavy Duty  Drive Axle
Medium Duty Drive Axle
Light Duty Drive Axle
Eletrical Drive Axle

Frone Axle:
Heavy Duty front Axle
Medium Duty front Axle
Light Duty front Axle

Trailer Axles:
Common Type trailer Axle
Short Type Trailer Axle

Production Capacity:

—Assembly Info. :  Automatic collecting
—Assembly Point : Automatic controlling
—Use Image Contrasting System, for assembly error report
—Automatic logistics in house: All processes controlled by robot  , automatic welding
—Automatic machining for key components such as axle housing and reducer housing
—Automatic loading and locating-painting for assembly,  Automatic painting inside and outside axle housing

Testing Machine:

—Axle Fatigue Test Bench
—2 Channel Fatigue and Stiffness
—Torsion Strength Test
—Torsion Fatigue
—Gear Test Loop
—Turbo Test Machine
—ZEISS CMM
—32 Channel Spectrum Machine
—Gear Measuring Center Klingelnberg P65
—Cutter Head Checking Device(Oerlikon CS200)
—Metallographic Microscope
—Vertical Optimeter

Qingte Memory with Customer:

We treasure the awards from our customers most.  While we’ve been excellent suppliers of China’s OEM manufactuers such as FAW, CZPT for more than 10 years, we also won the best new suppliers of Daimler, Best supplier of JCB, the strategic semi trailer partner of customers in Australia, Russia, Southeast Asia, Africa, etc.

Qingte import and export Team have always been willing to service more customers all over the world, adhering Qingte’s original aspiration and the founding mission and creating more values to our customers.
 

Welcome your Inquiry

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After-sales Service: 5 Years
Condition: New
Axle Number: 2-4
Application: Truck
Certification: ASTM, CE, DIN, ISO
Material: Iron
Samples:
US$ 20000/unit
1 unit(Min.Order)

|
Request Sample

axle

What are the safety considerations when working with axles, especially during repairs?

Working with axles, especially during repairs, requires careful attention to safety to prevent accidents and injuries. Here are some important safety considerations to keep in mind when working with axles:

1. Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment, including safety goggles, gloves, and steel-toed boots. PPE helps protect against potential hazards such as flying debris, sharp edges, and accidental contact with heavy components.

2. Vehicle Stability:

Ensure that the vehicle is on a stable and level surface before working on the axles. Engage the parking brake and use wheel chocks to prevent unintended vehicle movement. The stability of the vehicle is crucial to maintain a safe working environment.

3. Lifting and Support:

Use proper lifting equipment, such as hydraulic jacks or vehicle lifts, to raise the vehicle safely. Follow the manufacturer’s guidelines for lifting points and weight capacities. Once the vehicle is lifted, support it securely with jack stands or other appropriate supports to prevent it from falling or shifting during repairs.

4. Lockout/Tagout:

If the repair work involves disconnecting or removing any electrical or mechanical components that could cause the axle or wheels to move, follow lockout/tagout procedures. This involves locking and tagging out the power source, so it cannot be accidentally energized while work is being performed.

5. Proper Tools and Equipment:

Use the correct tools and equipment for the job. Using improper tools or makeshift methods can lead to accidents and damage to the axle or surrounding components. Follow the manufacturer’s instructions and recommended procedures for disassembling, repairing, and reassembling the axle.

6. Proper Torque and Tightening:

When reassembling the axle components, use a torque wrench to ensure that fasteners are tightened to the manufacturer’s specifications. Over-tightening or under-tightening can lead to component failure or damage. Follow the recommended torque values provided by the vehicle manufacturer.

7. Safe Handling of Heavy Components:

Axle components can be heavy and cumbersome. Use appropriate lifting techniques and equipment, such as hoists or lifting straps, to safely handle heavy axle parts. Avoid lifting heavy components alone whenever possible and ask for assistance when needed.

8. Proper Disposal of Fluids and Waste:

If the repair involves draining fluids from the axle, such as differential oil, ensure proper disposal according to local regulations. Use appropriate containers to collect and store fluids and dispose of them at authorized collection points.

9. Training and Experience:

Working with axles requires knowledge and experience. If you are unfamiliar with axle repairs, consider seeking assistance from a qualified mechanic or technician who has the necessary training and expertise. If you decide to perform the repairs yourself, ensure that you have the appropriate knowledge and skills to carry out the task safely.

By following these safety considerations, you can help minimize the risk of accidents, injuries, and damage when working with axles, ensuring a safe working environment for yourself and others involved in the repair process.

axle

What are the symptoms of a failing CV joint, and how does it relate to the axle?

A CV (constant velocity) joint is an essential component of the axle assembly in many vehicles. When a CV joint starts to fail, it can exhibit several symptoms that indicate potential problems. Here’s a detailed explanation of the symptoms of a failing CV joint and its relationship to the axle:

Symptoms of a Failing CV Joint:

1. Clicking or popping sounds: One of the most common signs of a failing CV joint is a clicking or popping sound when making turns. This noise usually occurs during tight turns and may indicate worn-out or damaged CV joint bearings.

2. Grease leakage: A failing CV joint may leak grease, which can be seen as dark-colored grease splattered around the CV joint or on the inside of the wheel. Grease leakage is typically caused by a cracked or damaged CV joint boot, which allows the lubricating grease to escape and contaminants to enter.

3. Excessive vibration: A worn-out CV joint can cause vibrations, especially during acceleration. The vibrations may be felt in the steering wheel, floorboards, or even the entire vehicle. These vibrations can become more noticeable as the CV joint deteriorates further.

4. Difficulty in turning: As the CV joint wears out, it may become difficult to turn the vehicle, especially at low speeds or when making sharp turns. This symptom is often accompanied by a clicking or popping sound.

5. Uneven tire wear: A failing CV joint can lead to uneven tire wear. If the CV joint is damaged or worn, it can cause the axle to wobble or vibrate, resulting in uneven tire tread wear. This can be observed by visually inspecting the tires and noticing uneven patterns of wear.

Relationship to the Axle:

The CV joint is an integral part of the axle assembly. It connects the transmission to the wheels and allows smooth power delivery to the wheels while accommodating the up-and-down motion of the suspension. The axle shaft is responsible for transmitting torque from the transmission to the CV joints and ultimately to the wheels.

Axles contain one or more CV joints, depending on the vehicle’s drivetrain configuration. In front-wheel drive vehicles, each front axle typically has two CV joints, one inner and one outer. Rear-wheel drive and all-wheel drive vehicles may have CV joints on both the front and rear axles.

The CV joint consists of a joint housing, bearings, and internal ball bearings or rollers. It is protected by a rubber or thermoplastic CV joint boot, which seals in the grease and protects the joint from contaminants. When the CV joint fails, it can affect the axle’s ability to transmit power smoothly and result in the symptoms mentioned above.

Regular inspection and maintenance of the CV joint and axle assembly are crucial to identify and address any issues promptly. If any of the symptoms mentioned earlier are observed, it is recommended to have the vehicle inspected by a qualified mechanic to determine the exact cause and perform necessary repairs or replacements.

axle

How do solid axles differ from independent axles in terms of performance?

When comparing solid axles and independent axles in terms of performance, there are several key differences to consider. Both types of axles have their advantages and disadvantages, and their suitability depends on the specific application and desired performance characteristics. Here’s a comparison of solid axles and independent axles:

Aspect Solid Axles Independent Axles
Load-Bearing Capability Solid axles have high load-bearing capability due to their robust and sturdy construction. They can handle heavy loads and provide excellent stability, making them suitable for off-road vehicles, heavy-duty trucks, and towing applications. Independent axles typically have lower load-bearing capability compared to solid axles. They are designed for lighter loads and offer improved ride comfort and handling characteristics. They are commonly used in passenger cars, sports cars, and vehicles with a focus on maneuverability and road performance.
Wheel Articulation Solid axles have limited wheel articulation due to their connected and rigid design. This can result in reduced traction and compromised wheel contact with the ground on uneven terrain. However, solid axles provide excellent traction in situations where the weight distribution on all wheels needs to be maintained, such as in off-road or rock-crawling applications. Independent axles offer greater wheel articulation as each wheel can move independently of the others. This allows the wheels to better conform to uneven terrain, maximizing traction and maintaining contact with the ground. Independent axles provide improved off-road capability, enhanced handling, and better ride comfort.
Ride Comfort Due to their rigid design, solid axles generally provide a stiffer and less compliant ride compared to independent axles. They transmit more road shocks and vibrations to the vehicle’s occupants, resulting in a rougher ride quality. Independent axles are known for providing better ride comfort. Each wheel can react independently to road imperfections, absorbing shocks and vibrations more effectively. This leads to a smoother and more comfortable ride, particularly on paved roads and surfaces with minor irregularities.
Handling and Stability Solid axles offer excellent stability due to their connected nature. They provide better resistance to lateral forces, making them suitable for high-speed stability and towing applications. However, the rigid axle design can limit overall handling and maneuverability, particularly in tight corners or during quick direction changes. Independent axles generally offer improved handling and maneuverability. Each wheel can react independently to steering inputs, allowing for better cornering performance and agility. Independent axles are commonly found in vehicles where precise handling and responsive steering are desired, such as sports cars and performance-oriented vehicles.
Maintenance and Repair Solid axles are relatively simpler in design and have fewer moving parts, making them easier to maintain and repair. They are often more resistant to damage and require less frequent servicing. However, if a component within the axle assembly fails, the entire axle may need to be replaced. Independent axles are typically more complex in design and have multiple moving parts, such as control arms, CV joints, or bearings. This complexity can result in higher maintenance and repair costs. However, if a failure occurs, only the affected component needs to be replaced, reducing repair expenses compared to replacing the entire axle.

It’s important to note that advancements in suspension and axle technologies have resulted in various hybrid systems that combine features of solid and independent axles. These systems aim to provide a balance between load-bearing capability, wheel articulation, ride comfort, and handling performance based on specific application requirements.

In summary, solid axles excel in load-bearing capability, stability, and durability, making them suitable for heavy-duty applications and off-road conditions. Independent axles offer improved ride comfort, better wheel articulation, enhanced handling, and maneuverability, making them suitable for passenger cars and vehicles focused on road performance. The choice between solid axles and independent axles depends on the specific needs and priorities of the vehicle or machinery.

China supplier Single Motor Four Speed Eletrical Drive Axle Qt160spe   axle dumpChina supplier Single Motor Four Speed Eletrical Drive Axle Qt160spe   axle dump
editor by CX 2024-01-16

China best CZPT Bus Single Axle Buselectric Motor Driving Front Axle Electric Engine for Bus with high quality

Solution Description

The Detailed Drawing of Defined Entrance Axle

Kind: Entrance AXLEAF 2.2~2.7                                                                                                   Type: Front AXLE–AF 5.five

Software: 5~7 m Mentor/Metropolis Bus                                                                                               Application: 10~eleven m Coach/City Bus

                                                                  

Variety: Entrance AXLE–AF 75                                                                                            Variety: REAR AXLE–AR forty

Application: Over 11 m Mentor/Town Bus                                                                       Application: 5~8m Mentor/Town Bus
Economy of The Axle and Suspension

In purchase to enhance the axle and suspension high quality, improve consumer automobile encounter, reduce after-income maintenance charges, completely learn from domestic and overseas advanced axle engineering, particularly in the axle wheel edge exclusive innovation, from grease lubricated wheel edge, to oil lubricated wheel edge, and then to the maintainance cost-free axle ans suspension wheel edge, in comparison with the previous generation, there is a qualitative leap. Amid them, there are 2 kinds of servicing-free wheel edge: oil lubrication maintenance-free of charge (typically five hundred,000 km upkeep-cost-free) and built-in routine maintenance-totally free (namely bearing device, 5 several years / 800,000 km maintenance-free of charge).

Company Profile

 DUOYUAN Automobile Products CO.LTD

Duoyuan car products, handles an area of a lot more than 100 acres and has above three hundred workers, like far more than ninety pros and technical personnel, a lot more than 10 senior engineers, and far more than thirty intermediate engineers.

Our purpose is to turn out to be the 3rd get together expert automobile components supplier with modern spirit and top technology. With steady construction and growth for sixteen years, we have cooperate with YuTong Group for a time period strategy. Existing solution market volume: In excess of four hundred,000 pieces of bus unique axles, above 250,000 kits of bus air suspensions yearly generation ability: a hundred,000 pieces of bus specific axle and fifty,000 kits of bus air suspensions. In 2018, our product sales exceeded RMB 1.5 billion.

At current, our goods are mostly bus-oriented, offering matching products to entire ranges of types such as passenger bus, vacationer bus, group bus, public transportation bus, college buses and new strength bus Also, we are actively expanding truck and other industrial car markets. Our items are bought to much more than a hundred thirty international locations and areas in the entire world such as Cuba, Venezuela, Russia, Iran and Saudi Arabia as components of complete vehicle.

In get to comprehend a much better long term, we, by upholding the spirit of exploration, find out widely from others’ sturdy factors and absorb foreign and domestic sophisticated encounter, and attempt for the improvement of China’s automotive gear.

FAQ

Q:Are you buying and selling company or company?

A: We are manufacturing unit who have been specializing in creating and production axle and suspension for 20 several years .
Q:Can your items be customized or modified?

A: We can design and build the axl and suspension in accordance to customers’ demands and car parameters .
Q: What is your terms of payment ?
A: a hundred% Progress payment by T/T soon after signing the agreement.
Q: What is your terms of packing?
A: Generally, we put buggy axle on Wood pallets,Stretch movie set in wooden box . Or Customer needed.
Q: How prolonged is your delivery time?
A: Typically it is 15-twenty five times if the products are in inventory. or it is 35-forty five days if the products are not in inventory, it is according to
amount.
Q: What is your axl sample coverage?
A: We can supply the buggy axle sample if we have ready elements in inventory, but the customers have to pay out the sample value and he courier expense.You should make contact with with me with buggy axle.
Q. Do you test all your buggy axle before supply?
A: Of course, we have 100% check ahead of shipping
Q: How do you make our company extended-expression and good relationship?
A:1. We preserve axle and suspension a excellent high quality and aggressive value to make sure our buyers gain
2. We respect every single consumer as our good friend and we sincerely do company and make friends with them, no subject where they arrive from.

Driveshaft composition and vibrations associated with it

The structure of the drive shaft is critical to its efficiency and reliability. Generate shafts generally contain claw couplings, rag joints and universal joints. Other generate shafts have prismatic or splined joints. Learn about the diverse types of travel shafts and how they perform. If you want to know the vibrations related with them, study on. But 1st, let us define what a driveshaft is.
air-compressor

transmission shaft

As the need on our vehicles carries on to boost, so does the demand on our generate techniques. Larger CO2 emission requirements and stricter emission specifications increase the anxiety on the drive system whilst strengthening convenience and shortening the turning radius. These and other unfavorable results can location significant pressure and wear on parts, which can direct to driveshaft failure and improve car basic safety pitfalls. For that reason, the drive shaft need to be inspected and replaced frequently.
Dependent on your product, you may only need to substitute one particular driveshaft. Even so, the price to exchange equally driveshafts ranges from $650 to $1850. Moreover, you might incur labor fees ranging from $one hundred forty to $250. The labor price tag will count on your car model and its drivetrain variety. In common, however, the expense of changing a driveshaft ranges from $470 to $1850.
Regionally, the automotive driveshaft market place can be divided into 4 main markets: North The usa, Europe, Asia Pacific, and Rest of the World. North The united states is envisioned to dominate the marketplace, while Europe and Asia Pacific are anticipated to expand the quickest. Additionally, the industry is anticipated to expand at the maximum charge in the future, pushed by financial growth in the Asia Pacific location. Additionally, most of the automobiles bought globally are developed in these regions.
The most crucial attribute of the driveshaft is to transfer the electrical power of the engine to valuable operate. Travel shafts are also recognized as propeller shafts and cardan shafts. In a vehicle, a propshaft transfers torque from the motor, transmission, and differential to the entrance or rear wheels, or the two. Owing to the complexity of driveshaft assemblies, they are critical to car protection. In addition to transmitting torque from the engine, they should also compensate for deflection, angular alterations and length alterations.

type

Various types of travel shafts consist of helical shafts, gear shafts, worm shafts, planetary shafts and synchronous shafts. Radial protruding pins on the head offer a rotationally safe link. At the very least 1 bearing has a groove extending along its circumferential size that permits the pin to pass by means of the bearing. There can also be two flanges on every finish of the shaft. Relying on the software, the shaft can be installed in the most practical place to function.
Propeller shafts are generally produced of large-good quality metal with higher specific toughness and modulus. Nevertheless, they can also be made from innovative composite components these kinds of as carbon fiber, Kevlar and fiberglass. An additional variety of propeller shaft is manufactured of thermoplastic polyamide, which is rigid and has a substantial toughness-to-excess weight ratio. Equally travel shafts and screw shafts are utilised to travel cars, ships and bikes.
Sliding and tubular yokes are frequent elements of travel shafts. By design and style, their angles should be equivalent or intersect to offer the correct angle of procedure. Unless of course the operating angles are equivalent, the shaft vibrates twice for each revolution, triggering torsional vibrations. The best way to steer clear of this is to make confident the two yokes are appropriately aligned. Crucially, these elements have the identical working angle to make certain easy electricity flow.
The variety of generate shaft may differ in accordance to the kind of motor. Some are geared, although others are non-geared. In some instances, the generate shaft is fastened and the motor can rotate and steer. Alternatively, a flexible shaft can be utilised to manage the velocity and route of the generate. In some applications the place linear electrical power transmission is not achievable, flexible shafts are a valuable selection. For illustration, flexible shafts can be employed in portable products.
air-compressor

place up

The building of the drive shaft has many advantages above bare metal. A shaft that is flexible in a number of instructions is less complicated to keep than a shaft that is rigid in other directions. The shaft entire body and coupling flange can be created of diverse components, and the flange can be manufactured of a diverse content than the primary shaft body. For example, the coupling flange can be created of steel. The primary shaft entire body is preferably flared on at the very least one particular stop, and the at least a single coupling flange involves a initial typically frustoconical projection extending into the flared finish of the main shaft physique.
The standard stiffness of fiber-based mostly shafts is reached by the orientation of parallel fibers along the length of the shaft. However, the bending stiffness of this shaft is diminished owing to the alter in fiber orientation. Given that the fibers proceed to vacation in the same route from the 1st finish to the next stop, the reinforcement that raises the torsional stiffness of the shaft is not impacted. In distinction, a fiber-primarily based shaft is also versatile simply because it employs ribs that are approximately ninety levels from the centerline of the shaft.
In addition to the helical ribs, the drive shaft one hundred might also contain reinforcing components. These reinforcing factors preserve the structural integrity of the shaft. These reinforcing aspects are referred to as helical ribs. They have ribs on both the outer and inner surfaces. This is to stop shaft breakage. These factors can also be formed to be flexible enough to accommodate some of the forces created by the push. Shafts can be developed utilizing these strategies and produced into worm-like push shafts.

vibration

The most widespread cause of travel shaft vibration is improper set up. There are 5 widespread varieties of driveshaft vibration, each related to installation parameters. To prevent this from happening, you must recognize what brings about these vibrations and how to repair them. The most frequent kinds of vibration are listed below. This article describes some frequent drive shaft vibration solutions. It could also be helpful to consider the tips of a specialist vibration technician for drive shaft vibration control.
If you are not certain if the difficulty is the driveshaft or the motor, attempt turning on the stereo. Thicker carpet kits can also mask vibrations. Nevertheless, you must make contact with an skilled as soon as feasible. If vibration persists after vibration-related repairs, the driveshaft needs to be changed. If the driveshaft is nevertheless under warranty, you can repair it your self.
CV joints are the most common cause of 3rd-order driveshaft vibration. If they are binding or fall short, they require to be replaced. Alternatively, your CV joints might just be misaligned. If it is unfastened, you can verify the CV connector. An additional common cause of travel shaft vibration is improper assembly. Improper alignment of the yokes on equally ends of the shaft can result in them to vibrate.
Incorrect trim peak can also cause driveshaft vibration. Proper trim height is necessary to avert generate shaft wobble. Whether or not your motor vehicle is new or old, you can perform some fundamental fixes to minimize problems. A single of these answers entails balancing the generate shaft. Initial, use the hose clamps to attach the weights to it. Subsequent, attach an ounce of weight to it and spin it. By carrying out this, you decrease the frequency of vibration.
air-compressor

cost

The worldwide driveshaft market is envisioned to exceed (xxx) million USD by 2028, developing at a compound annual progress charge (CAGR) of XX%. Its soaring expansion can be attributed to several elements, which includes rising urbanization and R&D investments by foremost market place gamers. The report also contains an in-depth analysis of crucial market place tendencies and their affect on the business. Additionally, the report gives a complete regional analysis of the Driveshaft Market place.
The cost of replacing the travel shaft depends on the type of fix needed and the cause of the failure. Standard restore charges assortment from $three hundred to $750. Rear-wheel push automobiles generally cost more. But front-wheel travel cars value much less than 4-wheel drive automobiles. You could also select to attempt fixing the driveshaft your self. Even so, it is essential to do your analysis and make confident you have the essential tools and gear to complete the task appropriately.
The report also covers the aggressive landscape of the Generate Shafts marketplace. It includes graphical representations, in depth data, management guidelines, and governance parts. Additionally, it contains a thorough expense analysis. In addition, the report presents views on the COVID-19 market and long term traits. The report also gives valuable info to assist you make a decision how to contend in your business. When you acquire a report like this, you are adding trustworthiness to your operate.
A good quality driveshaft can enhance your game by guaranteeing length from the tee and strengthening responsiveness. The new material in the shaft construction is lighter, much better and a lot more responsive than ever prior to, so it is becoming a crucial part of the driver. And there are a assortment of possibilities to match any price range. The major factor to contemplate when buying a shaft is its high quality. Nonetheless, it really is critical to note that top quality doesn’t come low-cost and you need to usually choose an axle dependent on what your price range can take care of.

China best CZPT Bus Single Axle Buselectric Motor Driving Front Axle Electric Engine for Bus     with high qualityChina best CZPT Bus Single Axle Buselectric Motor Driving Front Axle Electric Engine for Bus     with high quality